Food companies can suffer massive losses when their products are rejected because they are not sealed correctly. Leaks in the packaging expose food to air, which can compromise its quality or shorten the period to expiry. It is essential for companies to invest in leak detection equipment that will help identify these leaks and prevent rejection of products in supermarkets and grocery stores.
Technological advancements in the food production industry have improved and simplified the processes of leak detection in packaging. This has, in turn, reduced the losses incurred by firms as a result of rejected products. Here are some of the improvements that have resulted from the adoption of technology in leak detection.
1. Miniaturization and Network Integration
Gone are the days when leak detection equipment and sensors were big and bulky. Technology has led to the introduction of small automated leak detectors and sensors that can be integrated into packaging and plumbing systems. Additionally, detectors are now wireless. This means that you can incorporate them into both the packaging system and a network and have great results. Automation has made it easy for companies to monitor the functioning of leak detectors through computer devices, and this has led to a significant increase inefficiency and accuracy in leak detection.
2. Process Automation
Before the introduction of technology in leak detection, the process used to be extremely labor intensive, and companies required a lot of resources in order to detect and prevent leakages. Workers had to inspect all the packages by hand before preparing them for shipping. Not only was this time-consuming, but it was also inaccurate and inefficient. Leak detection equipment has automated the processes, which has eliminated the need for extensive labor involvement. The use of automated sensors increases speed and accuracy in the process. Besides reducing losses, these improvements have also cut down costs for packaging companies and led to improved efficiency in their operations.
3. Timeliness in Leak Detection
Traditional leak detection equipment could only detect gross leaks in packaging after containers had already been packaged, warehoused, and shipped to the retail stores. Such mishaps often led to substantial losses for food companies. However, today’s systems can provide early warning signs before the products get to the consumer. Processes such as online leak testing for bottles and containers protect the process from random issues that cannot be identified through sampling. Also, the equipment not only detects leaks, but they can also isolate the likely points of origin-whether it’s due to malfunctions in certain stages of the process or the quality of the packaging. This way, it is possible to prevent any amounts of leaks at the right time.
4. Instant Notifications Help Protect Business Reputation
Obtaining real-time results in leak detection is essential in promoting efficiency and reducing losses in the food packaging industry. If the company doesn’t instantly identify the leaks as they occur, then it may have to recall the products once they have been shipped to the consumer. This can hurt the company’s reputation, lead to losses due to rejection, and increase the chances of facing liability lawsuits. Since today’s leak detection equipment allows real-time detection of leaks, they ensure that these issues are handled within the warehouse before the products are dispatched into the market.
Technology has streamlined the process of leak detection by introducing advanced equipment and automated processes. Further innovations in the industry are bound to bring about more sophisticated systems that will improve the detection of leaks in food packaging. These will save companies a significant amount of money that is always lost directly or indirectly due to the way in which the products are received in the market.